I managed to pull off the smoothest move of my life the other day when I dropped my iPod 4 feet onto the kitchen floor. Turned it on and it kept playing the song I was listening to. Next song? Clicking, whirring, and beeping. No, it wasn’t Aphex Twin. It was a dead hard drive. Since it was no longer under warranty, I figured it would be cheaper to just replace the drive myself. After reading this blog post, I found that it would be a pretty easy task.
First thing was to open the iPod up and pull out the old drive. This proved to be doable with a small, thin screwdriver. The trick is to slowly wedge it between the plastic front bezel and the metal backplate. With a little work, and probably a few nicks to the plastic, you can work the screwdriver all the way around and pry the plastic bezel off. After that, it’s pretty straightforward. You’ll see the 1.8″ hard drive attached to a little orange ribbon cable. Unplug the drive, and then carefully remove the padding and rubber covering the drive. You’ll need it later.
Now the trick is to find a replacement drive. Luckily, I found an awesome vendor called eWiz. They sell on eBay, and actually sell new iPod drives for way cheaper than I found anywhere else. I have a 40GB 4th generation iPod, which apparently has two options for drive replacement. You can either replace the stock 40GB Toshiba MK4004GAH, or upgrade to a 60GB Toshiba MK6006GAH. The two drives are virtually identical, the main difference being the capacity. So the decision was pretty obvious.
My brand new 60GB drive showed up two days later. From there, it was just a matter of attaching the padding and rubber bumpers from the old drive with some rubber cement, reattaching the drive to the ribbon cable, and snapping the plastic bezel and metal backplate back together. Next, plug the iPod up to your computer. iTunes should recognize it as being unformatted, and begin formatting it and updating the firmware. Once that’s done, you’ve got yourself a perfectly good iPod with new life and 20 extra gigs breathed into it. And be sure to check out the pictures I took of the whole process.
Well, it’s pretty obvious why my old iPod drive crapped out. I decided to open it up and take a look, and found that one of the read-write heads on the drive arm was dangling down at about a 30 degree angle. Moving the arm out over the platters manually causes the broken head to snag on the side of its platter, and then snap into place over the platter as the arm is pushed closer to the spindle. So, no getting around it. This drive is done for. At least I managed to get some good pictures out of it.
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